Factory-Direct · Three Shifts · Since 1987

The exact box
your warehouse
needs by Thursday.

Single-wall, double-wall, die-cut, litho-laminated — pressed from virgin kraft on our corrugator floor and shipped flat or glued. Every spec published. No "let me check with the plant."

See Capabilities
0h
Turnaround
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Boxes / Year
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Defect Rate
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Corrugating
Finished Goods
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23

Flute & Board Combinations Available

6 Printing Methods

From 50-unit digital runs for product launches to 500k-unit flexo campaigns for seasonal peaks — one plant, every method.

Flexographic
Up to 6-color, water-based inks
Digital Direct
Short runs from 50 units, CMYK+W
Litho-Laminated
Offset sheet bonded to board
Screen Print
Specialty inks, metallic available
Inkjet Coding
Variable data, barcodes, QR
Emboss / Deboss
Tactile brand detailing
Industrial flexographic printing press running corrugated board with green and amber registration marks

Box Structures We Run Daily

RSC
Regular Slotted Container
Standard e-commerce shipper, four flaps meet at center
HSC
Half-Slotted Container
Open-top for retail display, lid sold separately
FOL
Full-Overlap Slotted
Double-layered base, heavy goods up to 40kg
Die-Cut
Custom Die-Cut Blank
Bespoke shape, auto-bottom, mailer styles
Tray
Produce / Tray Pack
Wax-coated or plain, BRC-compliant for food
Tube
Telescopic Tube
Artwork shipping, wine, fragile elongated goods

Next page asks for: box structure, print method, quantity, and artwork files

100%

FSC-Certified Virgin & Recycled Stock

Flute Profiles

Not sure which profile your product needs? Our engineers will spec it from your weight, fragility, and stack height data.

A
4.8mm flute height

Highest cushioning, fragile goods, glassware

Fragile / Heavy
B
3.2mm flute height

Flat crush resistance, canned goods, auto-boxing lines

High-Speed Lines
C
4.0mm flute height

Most common shipper flute, e-commerce RSCs

E-Commerce RSC
E
1.6mm flute height

Retail packaging, pizza boxes, point-of-sale displays

Retail / Display
F
0.8mm flute height

Micro-flute, cosmetics, pharmaceuticals, fine detail print

Pharma / Beauty
BC
7.0mm flute height

Double-wall, heavy industrial, appliances, machinery

Industrial / Heavy

Board Grades & Specifications

GradeLinerECTWeightBest For
K150/K150Kraft / Kraft23 ECT200g/m²Standard shipper
K175/K175Kraft / Kraft32 ECT275g/m²Heavy goods, stacking
W/K150White-top / Kraft23 ECT205g/m²Retail-ready, print quality
K150/K150 WaxKraft / Kraft23 ECT215g/m²Produce, refrigerated
100% RecycledTest / Test23 ECT195g/m²FSC certified, circular
Stack of unbleached kraft corrugated board sheets showing flute profile cross-section in a paper mill warehouse

All stock sourced from FSC Chain-of-Custody certified mills. Wax-dipped grades available for cold-chain and produce applications.

Next page asks for: flute profile, board grade, box dimensions, and special treatments (wax, perf)

50

Unit Minimum — No Setup Fee on Digital Runs

Every order tier uses the same kraft stock, the same press crew, the same QC gate. The only thing that changes with volume is your unit cost.

Prototype
50 units
From $3.20/unit
5–7 business days
Digital Print
Founders & sampling
Growth
500 units
From $1.40/unit
5 business days
Flexo or Digital
Scaling brands
Production
2,500 units
From $0.72/unit
3 business days
Flexo
Established reorders
Volume
10,000 units
From $0.38/unit
48 hours
Flexo / Litho
Procurement contracts

How We Ship

Flat-Pack
Knocked-down, maximum trailer utilization, self-erect on your line
Glued & Ready
Pre-glued RSCs shipped nested, unpack and fill immediately
Palletized
Stretch-wrapped on 48×40 GMA pallets, dock-height delivery
Just-In-Time
Scheduled release orders, your warehouse holds zero safety stock

Next page asks for: quantity, box dimensions, shipping format, and target delivery date

48h

Standard Turnaround — Confirmed Monday, Shipped Wednesday

Our three-shift plant runs 6am–10pm. When you confirm an order Monday morning, your boxes are on a pallet by Wednesday evening. Here's the exact sequence.

1
Hour 0Quote Confirmed

Order enters production queue, board stock allocated from on-hand inventory

2
Hour 4Pre-press

Artwork plates burned or digital RIP processed, color proof signed off

3
Hour 8Corrugating

Board sheeted to spec, flute profile confirmed on caliper gauge

4
Hour 16Converting & Print

Die-cutting, slotting, scoring, printing in single inline pass

5
Hour 36QC & Pack

0.3% defect threshold enforced — every pallet sampled before wrap

6
Hour 48Dispatch

Palletized and on a truck. Your dock by Thursday if you confirm Monday.

Warehouse worker quality-checking corrugated boxes on a conveyor line with stacked pallets in background

Lead Times by Method

SpecificationLead TimeNotes
Stock RSC (plain kraft)24 hoursNo print, standard C-flute, any quantity above 500
Digital print, any spec48 hoursCMYK+W, up to 6 colors, 50–4,999 units
Flexo, existing plates48 hoursReorder, same artwork, 500+ units
Flexo, new plates5 daysNew artwork, plate burn included in setup
Litho-laminated7 daysOffset litho sheet + lamination cure time
Die-cut, new tool7–10 daysCustom steel-rule die manufacture included

Next page asks for: quantity, print method, artwork status, and required-by date

Grade A

BRC/IOP Rating — Food-Contact Packaging Line

If your product touches food, goes through retail audit, or ships internationally, you need documentation before the first pallet leaves our dock. Here's every certificate we hold.

FSC®Forest Stewardship Council
Chain of Custody FSC-C123456

Every sheet of board we run traces back to responsibly managed forests. Our CoC certificate covers both virgin and recycled grades.

BRC/IOPBritish Retail Consortium — Packaging
Grade A, Issue 6 Compliant

Our food-contact packaging line is BRC/IOP certified. Wax-dipped produce trays, fruit liners, and all food-adjacent SKUs run through this dedicated area.

ISO 9001Quality Management System
ISO 9001:2015 Certified

Every production run logged, every QC measurement recorded. Our 0.3% defect rate is audited, not estimated — third-party verified annually.

SFISustainable Forestry Initiative
SFI Chain of Custody

Alternative certification for clients whose procurement policy specifies SFI over FSC. Both available on any order — just note your preference.

0.3%
Defect Rate
Audited quarterly
100%
FSC Stock
All grades certified
Grade A
BRC/IOP Rating
Food-contact line
3rd Party
ISO 9001 Audit
Annual verification

Certificate numbers and audit reports available on request. We provide documentation packs for BRC supplier questionnaires within 24 hours of request.

Next page asks for: required certifications, food-contact status, and audit documentation needs

Ready to spec your next run?

Tell us your quantity, dimensions, flute type, and print requirements. We'll have a firm quote back in under 4 business hours — no "let me check with the plant."

Quote form asks: quantity · dimensions · flute profile · print method · delivery date